About Servo Screw Press
The frame of PARKASH Screw Press consist of four steel casted frames, held together by four
hydraulicaly pretensioned tie rods, and thus ensuring longevity of the frame, and forming of more accurate parts, and reducing the overall weight and size of the press.
Screw is made of high-alloy forged, quenched and tempered
steel which provides longer screw life. The screw bearing in the
machine frame is a heavy-duty spherical flanged bearing.
Screw Nut
Screw nut is of special wear resistance bronze alloy fixed in the ram.
Thread geometry in the screw drive with optimized tooth profile and four
start threads, has already proved to be durable and tough in the past.
Motors and Driving System of the Press
The drive comes from two heavy-duty high torque motors linked via a bull gear to the external diameter of the flywheel. The press force is limited by a slipping clutch provided in the flywheel.
Safety
PARKASH Servo Screw Press is equipped with digital.jpg)
tonnage monitor in which the force exerted in forming process is measured and recorded by strain gauges. When the maximum permissible force is exceeded, the
system displays a warning message and cycle stops, to prevent possible damage to the press. Photoelectric sensors mounted on both columns front and back.
Ram and Guiding System
Ram is of high-quality cast steel and is guided in four guides at.jpg)
45 degree with continuous lubrication, so that it is able to
maintain constant clearance in spite of heat expansion. Bronze
and steel are used as guide pairs.
Advantages over hydraulic double actions:
- Increased production capacity due to superior reliability and improved performance.
- Large working capacity/safeguarding by means of overload protection.
- Exact adjustment and maximum repeat accuracy of the energy output.
- Wide range of stroke control options.
- Optimized, exact ram guidance.
- Optimum controllability of the forging process
- Reduced energy consumption and noise emission.
- Long lifetime and operational safety due to robust design.
- The spring stiffness of the frame is precisely adjusted by pre-tensioned tie rods.
- High press stroke rate even at low forming energies.
- Low maintenance and service costs
Advanced PLC-Based AutomationEnhance your manufacturing precision with the integrated PLC-based control system, enabling fully automated and reliable operations. The intuitive touch screen interface streamlines programming and real-time monitoring, making machine adjustments effortless and minimizing the scope for errors during critical metal forming tasks.
Superior Precision and SafetyAchieve exceptional repeatability of 0.01 mm, assuring high-quality output in forging and assembly applications. The Servo Screw Press is equipped with crucial safety measures, including emergency stop and overload protection. The automatic centralized lubrication system further promotes smooth operation and machine longevity.
Versatile Industrial ApplicationDesigned for flexibility, the Servo Screw Press caters to diverse industrial requirements such as forging, metal forming, and assembly. Available in different sizes, it easily adapts to varying production demands and factory layouts, supporting both small-scale and large-scale manufacturing environments across India.
FAQ's of Servo Screw Press:
Q: How does the PLC-based automation enhance the Servo Screw Press's performance?
A: The PLC-based automation enables precise and consistent control over all press functions, allowing operators to program, monitor, and adjust parameters via a touch screen interface. This streamlines the workflow, reduces human error, and increases production efficiency.
Q: What materials and processes can this press be used for?
A: The Servo Screw Press is constructed with MS (mild steel) and is ideal for forging, metal forming, and various assembly processes. Its robust design and high force capacity make it suitable for processing a wide range of metals and components in manufacturing.
Q: When is it necessary to perform maintenance on this press?
A: Routine maintenance intervals depend on usage, but the automatic centralized lubrication system ensures critical components remain well-lubricated. Regular checks are recommended as outlined in the user manual, especially before intensive production runs.
Q: Where can the Servo Screw Press be installed within a production environment?
A: Thanks to its compact dimensions (1500 x 900 x 2100 mm) and relatively low noise level (below 75 dB), the press can be installed on standard factory floors with adequate power (380 V supply) and ventilation. Its weight and size offer stability without excessive space requirements.
Q: What benefits does the press's adjustable ram speed provide during operation?
A: The adjustable ram speed (1-25 mm/s) allows operators to tailor the press movement for different materials and processes. This flexibility helps in optimizing cycle times, improving the finish and accuracy of the formed parts, and reducing tool wear.
Q: How are safety features integrated into the Servo Screw Press?
A: Multiple safety mechanisms, such as an emergency stop button, overload protection, a safety guard, and foot pedal control, are standard. These features are designed to protect operators and equipment, ensuring safe operation during high-force tasks.
Q: What accessories come standard with this machine?
A: The Servo Screw Press includes a digital controller for precise adjustments, a safety guard for operator protection, and a foot pedal for hands-free operation, offering a comprehensive package for efficient industrial performance.